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Heat Pump-Type Concenrator

 | Shincci  Global

Drying Technology

 | Shincci  Global Drying Technology

中文

Heat Pump-Type Concenrator

What we applicated in:

continuous evaporation concentration in industries

such as milk, glucose, amino acids, pharmaceuticals, chemicals, , 

suitable for materials with thermal sensitivity, viscosity, and foaming properties.

SHINCCI for your satisfication:

Applied to Pharmaceutical, beverage concentration, mechanical processing, electroplating wastewater, printing &dyeing, landfill leachate, high-salt wastewater

Patented integrated design structure, compact equipment and small footprint.

Full-automatic intelligent PLC touch screen control.

SHINCCI designs and manufactures vacuum concentratorfeaturing:

Has the function of juice evaporator and herbal extractor

Can also concentrate the honey like the honey extractor

An popular industrial evaporator applied in essential oil distillation

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  • General Process
  • Principle
  • Models
  • Project

A large amount of feed liquid is intake by the concentrator machine under negative pressure, and a small amount of thickened liquid is discharged by pump after treatment; condensed water is forced out by the water pump.

Evaporation plants using the latest  evaporation technology can improve your efficiency and reduce costs when concentrating extracts for the food, pharmaceutical or chemical industries.

                   
 Energy Consumption Analysis&System Comparison 
The production range of four- effect concentrator is between 7 and 200T/D.


Machine Type

Three-Effect
Steam Evaporator

MVR Evaporator

Four-Effect
Heat Pump  Evaporator

Four-Effect
Waste-Heat  Evaporator

Energy consumptionper
ton of evaporated water

High

Medium

Low

Low

0. 4 tons steam+15 kWh electric energy+1 ton cooling water

90 kWh electric energy

70 kWh electric energy

40 kWh electric energy

Operating expensesper
ton of evaporatedwater

$19/T

$10/T

$8/T

$4.5/T

Maintenance

1. easy to scale and scorch

2.easy to scale and scorch

3.Huge maintenance workload and cost

4.Corrosion risk increased dueto high temperature

5.Working life Shortened

1. easy to scale and scorch

2.easy to scale and scorch

3.Huge maintenance workload and cost

4.Corrosion risk increased dueto high temperature

5.Working life Shortened

1.Clean Heat exchanger surface

2.Simple maintenance and minimized cost

3.Corrosion risk decreased
dramatically due to Low temp.

4.Working life extended

1.Clean Heat exchanger surface

2.Simple maintenance and minimized cost

3.Corrosion risk decreased
dramatically due to Low temp.

4.Working life extended

Treatment Effect

Material ingredients destroyedin high-temp.

Material ingredients destroyedin high-temp.

Material ingredients preserved
in low temperature

Material ingredients preserved
in low temperature

As Multi effect evaporator /Juice concentrator/Herb extraction machine


① The one-effect feed liquid is heated by condensation heat under vacuum and then boils and evaporates, and the low temperature vapor is cooled into condensate water by the two- effect condenser and discharged outside the machine;

② After being thickened by the one-effect evaporation, the feed liquid enters the two-effect evaporation chamber. Feed liquid is heated by the two-effect heater and then boils and evaporates. The low temperature vapor is cooled into condensate by the three-effect condenser and discharged outside the machine;


③ The feed liquid enters the three-effect evaporation chamber after being concentrated by the two-effect evaporation. The three-effect feed liquid is heated by the three-effect heater and then boils and evaporates. The low-temperature vapor is cooled into condensate by the four-effect condenser and discharged outside the machine.

④ After thickened by three-effect evaporation, the feed liquid enters the four-effect evaporation chamber. The four-effect feed liquid is heated by the four-effect heater and then boils and evaporates. The low-temperature vapor is cooled into condensate by the heat pump evaporator and discharged outside the machine.

⑤ The latent heat of the refrigerant recovered by the four-effect heat pump evaporator works through the compressor and heats the one-effect feed liquid through the heat pump condenser;

⑥ The feed liquid passes through one-effect, two-effect and three-effect discharged from the machine after multi-effect concentration.

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PROJECT INFO

Sludge Type:
Dewatering Type:
DS Rate--for liquid sludge inlet to dewatering machine (Only needed when we are expected to offer dewatering machine):%
Inlet sludge: Tonne(s)/Day
Inlet moisture: %
Outlet moisture: %
Working hours:Hour(s)/Day